{"id":10234,"date":"2025-06-16T11:00:31","date_gmt":"2025-06-16T08:00:31","guid":{"rendered":"https:\/\/www.inkorgrup.com\/alin-kaynak-makinalari\/"},"modified":"2025-08-04T16:23:17","modified_gmt":"2025-08-04T13:23:17","slug":"butt-welding-machines","status":"publish","type":"page","link":"https:\/\/www.inkorgrup.com\/en\/butt-welding-machines\/","title":{"rendered":"Butt Welding Machines"},"content":{"rendered":"\t\t
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Butt Welding Machines<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\r\n \"No <\/div>\r\n
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160 Manual Hydraulic Plastic
Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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160 Manual Hydraulic Plastic
Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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160 Hydraulic Plastic Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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250 Manual Hydraulic Plastic
Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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250 Hydraulic Plastic Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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315 Manual Hydraulic Plastic
Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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315 Hydraulic Plastic Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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400 Hydraulic Plastic Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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400M Single-Phase Hydraulic Plastic Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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500 Hydraulic Plastic Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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630 Hydraulic Plastic Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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800 Hydraulic Plastic Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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1000 Hydraulic Plastic Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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1200 Hydraulic Plastic Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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1600 Hydraulic Plastic Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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2000 Hydraulic Plastic Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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2500 Hydraulic Plastic Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\r\n \"No <\/div>\r\n
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2800 Hydraulic Plastic Pipe Butt Welding Machine<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Main Frame<\/h2>

The main frame of a butt-welding machine is fitted with two fixed and two movable clamps that support, fix and centre the plastic pipes to be welded. A hydraulic pressure force is applied to the system; two pistons mounted on the guide shaft drive the movable clamps back and forth, providing the motion required for the welding process.<\/p>

Facing Tool (Trimmer)<\/h2>

The facing tool has two rotating blades\u2014one on each side\u2014each fitted with cutting knives. Before heating, it squares and cleans the pipe ends that have already been clamped and centred on the main frame, preparing them for fusion. The rotational movement is generated by an integrated motor\u2013gearbox assembly.<\/p>

Heater Plate<\/h2>

After facing, the heater plate warms the pipe ends to the specified roughness, readying them for fusion. The temperature is set with the thermostat located on the heater itself.<\/p>

Protection & Support Box<\/h2>

The protection\/support box prevents heat loss from the heater plate and shields both the heater and facing tool from external impacts (shock, water, etc.).<\/p>

Commissioning the Machine & Performing a Weld<\/h3>

  1. Power-up<\/strong>
    \u2022 Plug the electrical unit into a generator or any 220 V\u2013380 V outlet.<\/p><\/li>

  2. Pre-heat the heater plate<\/strong>
    \u2022 Insert the heater plug into the control panel, switch on and allow it to reach temperature.<\/p><\/li>

  3. Check clamp travel<\/strong>
    \u2022 Use the operating lever to move the movable clamp group fully forward and back, confirming smooth motion.<\/p><\/li>

  4. Select inserts<\/strong>
    \u2022 Choose clamp inserts (reducers) to match pipe diameter and mount the pipes, leaving clearance for facing.<\/p><\/li>

  5. Install the facing tool<\/strong>
    \u2022 Remove the facing tool from its box, place it on the guide shafts of the main frame and secure the safety pin.<\/p><\/li>

  6. Face the pipe ends<\/strong>
    \u2022 Plug the facing tool into the electrical unit, press the start button, and\u2014after ensuring ice is melted in cold weather\u2014rotate the lever clockwise to feed the movable clamps toward the running facing tool.
    \u2022 Continue until both pipe ends are flat and smooth; maintain facing pressure between 20 \u2013 60 bar<\/strong>.<\/p><\/li>

  7. Remove the facing tool<\/strong>
    \u2022 Unplug it and return it to its compartment.<\/p><\/li>

  8. Verify heater temperature<\/strong>
    \u2022 Check that the heater has reached the set fusion temperature (refer to temperature table \u201cT.01\u201d).<\/p><\/li>

  9. Insert the heater plate<\/strong>
    \u2022 Place the plate on the guide shafts.<\/p><\/li>

  10. Initial heating (bead formation)<\/strong>
    \u2022 Bring the pipe ends against the PTFE-coated heater surface. Using the material\/diameter table, apply the required fusion force<\/strong> to obtain the specified bead thickness<\/strong> (first-heat stage).<\/p><\/li>

  11. Soak heating (heat-without-force)<\/strong>
    \u2022 After bead thickness is achieved, release pressure and continue heating for the time given in the table.<\/p><\/li>

  12. Remove heater plate<\/strong>
    \u2022 Open the clamps counter-clockwise, remove the heater, and place it back in its box.<\/p><\/li>

  13. Fusion<\/strong>
    \u2022 Immediately apply the fusion force (identical to the initial heating force) and press the pipe ends together.<\/p><\/li>

  14. Cooling<\/strong>
    \u2022 Keep the joint under clamp pressure for the cooling time specified in the table.<\/p><\/li>

  15. Completion<\/strong>
    \u2022 The weld is now finished. In CNC models the total fusion pressure is calculated automatically.<\/p><\/li><\/ol>

    Use SHELL 46<\/strong> hydraulic oil.<\/em><\/p>

    Advantages of HDPE Pipe Butt-Welding Machines<\/h2>

    • Rapid, leak-tight joints<\/strong> \u2013 Achieve strong, pressure-tight welds in far less time than conventional methods, ideal for large-scale water or gas pipelines.<\/p><\/li>

    • No extra fittings<\/strong> \u2013 Designed specifically for HDPE, they create a reliable bond between two pipe sections without costly couplings.<\/p><\/li>

    • High precision<\/strong> \u2013 The machine aligns both pipe ends perfectly before fusion, ensuring joint strength and correct orientation.<\/p><\/li>

    • Automated control<\/strong> \u2013 Integrated controls make operation consistent and straightforward.<\/p><\/li>

    • Cost-effective & user-friendly<\/strong> \u2013 Minimal setup, can be run by a single operator, and competitively priced, suiting small projects as well.<\/p><\/li>

    • Portable<\/strong> \u2013 Lightweight construction allows easy transport between job sites\u2014perfect for contractors welding HDPE pipe in multiple locations.<\/p><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

      Butt Welding Machines 160 Manual Hydraulic Plastic Pipe Butt Welding Machine 160 Manual Hydraulic Plastic Pipe Butt Welding Machine 160 Hydraulic Plastic Pipe Butt Welding Machine 250 Manual Hydraulic PlasticPipe Butt Welding Machine 250 Hydraulic Plastic Pipe Butt Welding Machine 315 Manual Hydraulic Plastic Pipe Butt Welding Machine 315 Hydraulic Plastic Pipe Butt Welding Machine […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"footnotes":""},"class_list":["post-10234","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.inkorgrup.com\/en\/wp-json\/wp\/v2\/pages\/10234","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.inkorgrup.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.inkorgrup.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.inkorgrup.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.inkorgrup.com\/en\/wp-json\/wp\/v2\/comments?post=10234"}],"version-history":[{"count":21,"href":"https:\/\/www.inkorgrup.com\/en\/wp-json\/wp\/v2\/pages\/10234\/revisions"}],"predecessor-version":[{"id":15297,"href":"https:\/\/www.inkorgrup.com\/en\/wp-json\/wp\/v2\/pages\/10234\/revisions\/15297"}],"wp:attachment":[{"href":"https:\/\/www.inkorgrup.com\/en\/wp-json\/wp\/v2\/media?parent=10234"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}